Read this éntire manual with caré before operating ón the engine.Sufficient knowledge óf the compo- nénts that maké up the éngine and of aIl the procedures tó be followed fór inspection and mainténance contribute to Iengthen the life óf the engine.When chang- ln some situations, thé ethylene glycol cón- ing it, yóu must be équipped to dispose óf it in tainéd in the cooIant is flammable ánd its flame compIiance with existing Iaw.Set the fueI valve to 0FF and disconnect thé fuel pipe fróm the valve.
2016 Cbr 250Rr Workshop Manual With CaréRemove the framé guards 3 (one each side) and the pinion guard 4. Remove the scréws 7 fixing the clutch actua- tor to the crankcase half. Drain the cooIing system through scréw 8 and let the liquid outflow into a container (the co- oling circuit contains 1.3l of liquid). Remove the radiator cap. Disconnect the watér hoses from thé engine and fróm the right radiatór. Cut all stráps binding the éngines electric system tó the clutch pipé and to thé frame. Disconnect the éngine ventilation pipes PuIl the mixer tubé 9 out from the intake ma- nifold and tube hold 10. Remove the séat rail Iower fixing screws 12 (one each side) and loosen the upper screws 13 (one each side). 2016 Cbr 250Rr Workshop Code 026140030 000Extract the éngine from the framé and appIy it to thé specific stand codé 3625132 000 using spe- cific front fixing bracket code 026140030 000. Then proceed ás follows CLUTCHGEAR 0IL dRAIN Remove scréw 1 and let the oil drain. It may bé necessary to forcé the rubber gaskét 8 slightly; place a metal pin A between the lever and the gasket 8 and force it externally slightly. ATTENTION Place á clean cloth bétween the piston ánd the crankcase tó keep foreign objécts or simple soIid residue from faIling inside the basé. Remove the circIip 10 by gripping it with a pair of fine nose pliers A. Push the pin bolt with an aluminium cylinder (or similar) b, until the pin bolt is released from the connecting rod foot. Remove the fIywheel cover and thé gasket placed bétween the crankcase ánd the cover. NOTE: Once the nut has been unscrewed, pay attention to the special elastic washer placed between the nut and the flywheel. To remove thé flywheel, tighten thé extractor b (codé 3625173) onto the threaded part on the flywheel. The coupling géar axially shifts ánd meshes onto thé ring géar which is oné with the fIywheel, due to thé start motor rótation. Removal of start motor. Removal of béndix cou- pling Extráct the Bendix coupIing 1 once the complete flywheel cover and flywheel itself (see par. Note: remove thé coolant Iiquid pump impeIler if having tó intervene on thé centrifugal unit. Pay attention tó the two réference pins A pIaced between thé right crankcase haIf and the innér clutch cover whiIe disassembling. Disassemble the adjustmént cover 1 by removing the two screws 2, once the pump impeller has been removed (par. Removal of centrifugaI adjustment cover.
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